Sunday, 12 July 2009

Transmission: Volkswagen Self-Study Programme 237: Manual gearbox 02T Design and Function.pdf

This reference of Volkswagen system transmission the new 02T 5/6-speed manual gearbox of the MQ200 series, Volkswagen has succeeded in developing an ultra-light twin-shaft gearbox. The housing is manufactured from magnesium. The gearbox can transmit up to 200 Nm of torque and is used throughout the Group in combination with various engines ranging from the A00 class to the A class. The final drive ratios and the ratios of the individual gears can be matched to the power outputs of the various engines. Table of contents for Manual gearbox 02T Design and Function:

* Introduction [ Modular system ]
* Gearbox mechanicals [Gearbox design ~ Input shaft ~ Output shaft ~ Bearing support ~ Double synchronisers ~ Differential ~ Force path ]
* Selector mechanism [ Outer selector mechanism ~ Inner gear change mechanism ~ Selection movement ~ Shift movement ~ Reverse gear lock ]
* Service
* Sensors
* 6-speed-version [ Gearbox design ~ Modifications to the 5-speed version ~ Force path ]

Download free Volkswagen Self-Study Program 237: Manual gearbox 02T Design and Function.pdf (16 pages pdf file, 2 MB).

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